Txheej Txheem Cej Luam Txog Khoom - Kev Sib Tw EAF Slag Pot
An Lub lauj kaub EAF slag(los yoghluav taws xob arc cub tawg slag ladle) tsis yog tsuas yog ib qho me me ntawm lub lauj kaub BOF converter xwb. Nws ua haujlwm nyob rau hauv ib pawg sib txawv kiag li ntawm cov kev ntxhov siab uas ua rau nws yog ib qho ntawm cov castings uas xav tau tshaj plaws hauv lub tshuab hlau.
Cov cub hluav taws xob arc tsim cov slag hauv cov khoom ua ke txhua45–90 feeb– feem ntau yog 12 txog 20 zaug cua sov ib hnub. Txhua lub voj voog muaj xws li:
1. Kev saunrog cov slag molten ntawm 1,600–1,700 ° C (suav nrog cov dej metallic)
2. Tuavthaum lub lauj kaub raug thauj mus hla cov plag tsev tsis sib luag
3. Kev Pov Tsegntawm crane tilt, qee zaum nrog kev cuam tshuam rau ntug qhov slag
4. Cua txiaskom qis dua 300°C ua ntej kev sau tom ntej - tsim kev kub ntxhov heevkev poob siab kub
5. Tsis zoo li cov lauj kaub BOF slag uas feem ntau tau txais ib qho slag ib zaug ua haujlwm, cov lauj kaub EAF tuaj yeem raug rauua kom sov thiab txias sai txog li 20 zaug hauv ib hnubQhov kev hloov pauv kub ntau zaus no ua raukev tawg ntawm kev qaug zog thaum tshav kub- hom kev ua tsis tiav #1 rau EAF slag pots.
Tsis tas li ntawd xwb, cov tshuaj lom neeg ntawm EAF slag sib txawv ntau nyob ntawm qhov zoo ntawm cov khoom seem, kev ntxiv cov hlau sib xyaw, thiab kev xyaum ua kom zoo. Slag tuaj yeem yog ** yooj yim heev ** (CaO siab, nplaum) lossiskua qaub(SiO₂ siab, kua). Txhua tus xav tau cov qauv sab hauv thiab cov khoom teb sib txawv.
Womic Steel tau tsimCov lauj kaub slag uas tau kho kom zoo dua los ntawm EAFuas hais txog peb qhov teeb meem tshwj xeeb:
●Kev tawg ntawm kev qaug zog ntawm lub cev- daws tau los ntawm cov hlau zoo-grain + tswj kev kho cua sov txias
●Slag khov-on- daws tau los ntawm patented ob chav-slope sab hauv contour thiab anti-stick txheej
●Kev puas tsuaj ntawm kev pov tseg- daws tau los ntawm lub npoo uas muaj zog thiab cov duab uas nqus tau qhov cuam tshuam
Vim li cas ho xaiv Womic Steel rau koj lub lauj kaub EAF Slag?
| Feature | Qhov Zoo Tshaj Plaws ntawm EAF |
| Nb-V Microalloyed Hlau | Muaj cov niobium thiab vanadium me me uas ua rau cov hlau tawg qeeb zuj zus. Ua pov thawj tias nws ua rau cov hlau tsis ua haujlwm ntau dua 70% piv rau cov hlau cam khwb cia. |
| Ua kom nrawm dua + Tempered | Tom qab austenitizing, cua yuam (tsis yog cua tseem) tsim cov qauv pearlite + bainite zoo dua - tiv taus kev poob siab thermal ntau dua. |
| Lub tais sab hauv ob chav | Nce toj sab saud 12°, nqes hav sab qis 8°, nrog rau thaj chaw tiaj tiaj 150mm ntawm qhov chaw cuam tshuam. Lub sijhawm tso tawm slag txo qis 40% hauv kev sim teb. |
| ** Txheej Txheem Ceramic Tiv Thaiv Kev Nplaum (Sab Hauv)** | Muaj ob txheej alumina-silicate txheej tuab 3 hli, tiv taus cov slag lo. Lub sijhawm rov siv dua yog tshaj 12 lub hlis. |
| Kev Xaiv Trunnion Forged | Rau cov lauj kaub uas hnyav tshaj 50 tons, peb tuaj yeem muab cov trunnions forged thiab sib dhos sib cais (mechanically locked + full penetration welds) rau lub neej ntev tshaj plaws. |
| Dynamic FEA nrog Kev Tshawb Xyuas Kub | Peb sim ua 1,000 lub voj voog ntawm 800°C ΔT (ua kom sov 300°C → 1,600°C, txias 1,600°C → 300°C) kom paub tseeb tias tsis muaj qhov tawg. Muaj daim ntawv qhia. |
| Tsim Kev Tsim Kho Kom Tsis Muaj Thermal | Kev hloov pauv ntawm phab ntsa kom zoo txo cov kev ntxhov siab thermal hauv thaj tsam ntug sab saud - qhov chaw tawg feem ntau. |
| EAF Ua Qhov Sib Txuas Tshwj Xeeb | Peb kho qhov ntug sab saud ntawm lub lauj kaub kom phim koj lub qhov rooj qhib thiab qhov kov ntawm lub qhov cub - tsis muaj dej txaws lossis nchuav. |
Peb kuj muab ib qhokev tshuaj xyuas lub lauj kaub slag shuttle program– peb cob qhia koj cov neeg ua haujlwm kom ua haujlwm UT thaum lub sijhawm ua haujlwm, thiab peb hloov cov lauj kaub raws li lub sijhawm teem tseg, txo qhov tsis ua haujlwm uas tsis tau npaj tseg.
Cov Lus Qhia Txog Kev Siv - EAF Optimized Slag Pot
Cov Peev Xwm Pom Zoo Rau Qhov Loj EAF Feem Ntau
| EAF Lub Peev Xwm Nominal (tons) | Ntim Slag ib cua sov (tons) | Lub peev xwm pom zoo (tons) | Qhov Hnyav ntawm lub lauj kaub (tons) | Lub voj voog txhua hnub (ib txwm muaj) |
| 60 | 12–18 | 15–20 | 12–18 | 15–20 |
| 80 | 16–24 | 20–30 | 18–26 | 15–20 |
| 100 | 20–30 | 30–40 | 26–36 | 12–18 |
| 120 | 25–35 | 40–50 | 36–46 | 12–15 |
| 150 | 30–45 | 50–65 | 46–60 | 10–15 |
| 180 | 40–55 | 65–80 | 60–75 | 8–12 |
Lub peev xwm ntawm lub lauj kaub yuav tsum yog 1.2–1.5 × qhov ntim ntawm slag kom tso cai rau slag ua npuas ncauj yam tsis muaj dej ntws.
Cov Qib Khoom Siv Tshwj Xeeb EAF
| Qib | Cov qauv me me | Kev Tiv Thaiv Kev Nkees Thermal | Zoo tshaj plaws rau |
| ZG270-500 Hloov Kho (Nb 0.03%, V 0.05%) | Ferrite/pearlite zoo-grained | +++ | EAF dav dav, tsim nyog tus nqi |
| GS-20Mn5 (1.1120) | Tempered martensite + bainite | ++++ | EAF muaj zog heev nrog ntau lub voj voog/hnub |
| ASTM A27 65-35 Mod (nrog Cu + Ni) | Martensite uas tau txias thiab kub hnyiab | ++++ | Cov hlau tsis xeb EAF (corrosive slag) |
| 1.6220 (16MnCr5) | Carburized lub thawv + lub hauv paus tawv | +++++ | Kev pabcuam hnyav heev > 20 lub voj voog/hnub |
Peb Cov Lus Qhia:Rau feem ntau ntawm cov ntawv thov EAF,GS-20Mn5 + quenched & temperedmuab qhov sib npaug zoo tshaj plaws ntawm tus nqi, kev tiv taus thermal qaug zog, thiab kev kho tau.
Cov Nta Tshwj Xeeb ntawm EAF
| Feature | Qhov Yuav Tsum Tau Ua ntawm EAF | Womic Steel Design |
| Qhov Siab Sab Sauv | Yuav tsum qis txaus kom haum rau hauv qab lub qhov rooj slag tab sis siab txaus kom tiv thaiv kev txaws dej. | Lub ntug pem hauv ntej ntev dua (sab kov) siab dua lub ntug tom qab 100 hli |
| Lub kaum sab xis ntawm lub Trunnion | 45° qaij rau kev nchuav tag nrho | Trunnion axis offset 50mm mus rau ntawm daim di ncauj nchuav - nws tus kheej ntws |
| Puab Hauv Qab | Conical rau cov nplaum EAF slag | 120 ° apex cone nrog 50 hli radius ntawm qhov kawg - tshem tawm slag pob taws |
| Cov Lugs Nqa | Cov ntsiab lus txhawb nqa ntxiv rau kev txij nkawm | Plaub lub lugs rau cov hlua khi |
| Qhov Dej Ntws (xaiv tau) | Rau kev nchuav cov kua dej seem ua ntej ua kom khov tag nrho | Txoj kab uas hla 50 hli nrog lub qhov ntsaws threaded, nyob rau ntawm qhov chaw qis tshaj plaws |
Cov Ntaub Ntawv Ntsuas Kev Nyuaj Siab Thaum Tshav Kub (Simulated)
| Cov Qauv | Tus nqi |
| Kev ntsuas tus qauv | Sab hauv plab (raws li ASTM E606) |
| ΔT ib lub voj voog | 1,300°C (300°C → 1,600°C → 300°C) |
| Tuav lub sijhawm ntawm qhov kub siab tshaj plaws | 10 feeb |
| Txoj kev txias | Cua yuam (ua piv txwv txog cov xwm txheej hauv pem teb tiag tiag) |
| Voj voog mus rau 1 hli tawg (tus qauv cam khwb cia hlau) | ~1,500 lub voj voog |
| Lub voj voog mus txog 1 hli tawg (Womic EAF-qib) | ~3,200 lub voj voog |
| Kev txhim kho | +113% |
Kev Tswj Xyuas Zoo ntawm EAF Slag Pot - Kev Txheeb Xyuas Kev Siv Thermal Cycling
Dhau li ntawm tus qauv NDT, peb uakev sim tshuaj xyuas lub voj voog kub puas tsuajntawm cov qauv thawj zaug. Daim coupon kuaj me dua (kev kho cua sov tib yam) raug rau cov voj voog cua sov sai dua hauv peb lub cub tawg hauv chav kuaj. Cov kab nrib pleb raug ntsuas los ntawm cov xim nkag mus txhua 500 voj voog. Qhov kev xeem raug xaus thaum qhov ntev ntawm qhov tawg tshaj 3 hli. Tus lej ntawm cov voj voog ua tiav tau sau tseg thiab lav kom ua tau raws li koj qhov yuav tsum tau ua tsawg kawg nkaus (feem ntau 2,500 voj voog).
Cov kev kuaj xyuas ntxiv rau EAF:
Kev kos duab ultrasonic tuab ntawm phab ntsa- peb tsim ib daim ntawv qhia tuab uas muaj xim sib txawv ntawm tag nrho lub lauj kaub, qhia txog txhua qhov chaw uas tsis tshua muaj npe.
Kev tshuaj xyuas lub vojvoog ntawm cov hauv paus Trunnion– siv lub ntsuas qhov sib txawv, peb xyuas kom meej tias lub vojvoog = 50mm min.
Qhov ncaj ntawm lub log- tom qab kev kho cua sov, peb ntsuas qhov tiaj tiaj ntawm lub npoo; qhov sib txawv ≤5mm ua kom ntseeg tau tias haum nrog lub qhov rooj slag.
Cov Txheej Txheem Tsim Khoom - EAF Duty Cycle Casting
1. Kev Tsim Kho Tshwj Xeeb– Peb tshuaj xyuas koj cov EAF: ua, txoj kev tapping, slag basicity, voj voog ib hnub, crane muaj peev xwm, thiab pem teb layout.
2. Kev Ua Si ntawm Lub Voj Voog Kub FEA- 1,000 lub voj voog virtual txheeb xyuas cov chaw kub; peb ntxiv cov tav lossis hloov qhov tuab raws li.
3. Qauv nrog EAF Profile- Xws li lub npoo pem hauv ntej uas tsa siab thiab qhov chaw trunnion tsis sib xws.
4. Hlau Huv Si– EAF + LF + VD + inert gas shrouded pouring. Lub hom phiaj S<0.012%, P<0.015%, H<2ppm.
5. Ib-Casting- Lub lauj kaub sib xyaw + cov trunnions (lossis cov trunnions sib cais rau >50 tons).
6. Kev Tswj Xyuas Kom Ruaj Khov- Siv cov exothermic risers tsuas yog rau ntawm cov ntu tuab xwb; txias ze ntawm trunnion junctions kom tsis txhob shrinkage.
7. Kev Kho Mob Kub- Quenched (yuam cua) + Tempered → cov qauv bainitic zoo.
8. Thawj UT & MT- Tsis txhob muab cov lauj kaub uas muaj qhov tsis zoo sib xws >2 hli tso rau hauv.
9. Lub Tais Sab Hauv Tshuab- CNC machining ntawm ob lub voj voog.
10.Siv Cov Tshuaj Tiv Thaiv Stick– Ob txheej ntawm cov khoom siv ceramic, tag nrho 2.5–3.0 hli DFT, kho ntawm 350 ° C.
11.Qhov Kawg NDT (Phased Array UT)- Tsom ntsoov rau thaj chaw hloov pauv.
12.Kev Ntsuas Thauj Khoom (xaiv tau)- Nrog tus neeg ua tim khawv, siv lub calibrated load cell ntawm 1.25 × rated capacity.
Ntim & Xa Khoom rau EAF Slag Pots
Cov lauj kaub EAF feem ntau me dua li cov lauj kaub BOF tab sis xa tuaj ntau dua. Peb muab:
●Tsim qauv sib dhos tau- nrog cov ntoo sib cais, txog li 3 lub lauj kaub tuaj yeem muab tso rau hauv ib lub thawv 40ft (txuag tus nqi thauj khoom).
●Cov qauv steel tshwj xeeb- rau ntau lub lauj kaub xa khoom, siv tau dua.
●Lub sijhawm ua thawj tsab xov xwm– 16 lub lis piam (suav nrog qauv thiab kev xeem lees paub).
●Lub sijhawm ua khoom ntau lawm- 8-10 lub lis piam rau cov chav ntxiv.
Cov Kev Kawm Txog EAF
Rooj Plaub 1: 80t EAF, Mexican Mini-Mill - Kev Tshem Tawm Kev Nkees Thaum Tshav Kub
Teeb meem:Cov lauj kaub yav dhau los kav ntev li 9 lub hlis (kwv yees li 4,500 lub voj voog) tom qab ntawd tsim cov kab nrib pleb radial ntawm ntug.
Kev daws teeb meem:Womic muab cov lauj kaub GS-20Mn5 nrog cov qauv quenched & tempered, ob chav-slope sab hauv profile, thiab anti-stick txheej.
Qhov Tshwm Sim:Tom qab 14 lub hlis (7,200 lub voj voog), tsis pom qhov tawg. Kev txiav txim zaum ob rau 12 lub lauj kaub uas tau muab tso rau.
Rooj Plaub 2: 150t DC EAF, Lub Hoobkas Hlau Stainless Hauv Kaus Lim Qab Teb - Slag Uas Muaj Kev Kub Ntxhov Heev
Teeb meem:Cov slag Cr2O3 siab tau noj los ntawm cov lauj kaub ib txwm muaj hauv 6 lub hlis.
Kev daws teeb meem:Kev sib xyaw ua ke ASTM A27 65-35 nrog Cu (0.5%) thiab Ni (1.0%) ntxiv, ntxiv rau txheej ceramic rau tag nrho sab hauv.
Qhov Tshwm Sim:Lub neej ua haujlwm ntev mus txog 18 lub hlis - 3 × dhau los. Cov lauj kaub uas tau coated kuj txo lub sijhawm khov ntawm slag los ntawm 50%.
Rooj plaub 3: 60t EAF, Indian Foundry - Kev Tapping Nquag (20+ cua sov/hnub)
Teeb meem:Cov lauj kaub tawg hauv 3 lub hlis vim yog lub sijhawm txias tsis txaus ntawm txhua lub voj voog.
Kev daws teeb meem:Lub lauj kaub tau tsim dua tshiab nrog cov ntu phab ntsa nyias dua (40mm vs 60mm) ntxiv rau cov tav txias sab nraud kom ua kom cua sov tawm sai dua. Kuj tseem ntxiv qhov kev pom zoo rau qhov chaw nres tsheb cua txias.
Qhov Tshwm Sim:Kev tawg qeeb mus txog 10 lub hlis. Qhov hnyav ntawm lub lauj kaub qis dua kuj txo qhov kev puas tsuaj ntawm lub crane.
Cov Ntawv Thov - Qhov twg EAF Slag Pots yog qhov tseem ceeb
●Cov khw muag khoom carbon steel EAF(cov khoom ntev, tiaj tiaj)
●Cov hlau tsis xeb EAF yaj(slag corrosive heev)
●Cov hlau sib xyaw thiab cov cuab yeej hlau arc furnaces
●Cov cua sov arc foundry(hlau thiab hlau casting)
●Cov hlau ua los ntawm daim txhuam cev / DRI-based steelmaking(slag FeO siab)
●Cov chaw tsim khoom siv rov ua dua cov hmoov av EAF(kev rov qab tau zinc los ntawm cov hmoov av EAF)
Cov Lus Nug Feem Ntau (FAQ) - EAF Tshwj Xeeb
Q: Kuv yuav paub li cas yog tias kuv lub EAF xav tau lub lauj kaub slag tshwj xeeb?
A: Yog tias koj khiav ntau tshaj 10 qhov kub hauv ib hnub lossis ntsib kev tawg hauv 12 lub hlis ntawm cov lauj kaub txheem, koj xav tau EAF-optimized tsim. Tsis tas li ntawd, yog tias koj pom slag lo ntau dhau lossis xav tau kev tsoo tes, peb cov ntaub ntawv tiv thaiv kev lo yuav pab tau.
Q: Kuv puas siv tau tib lub lauj kaub slag rau BOF thiab EAF?
A: Tsis pom zoo - cov lauj kaub EAF yog tsim los rau kev caij tsheb kauj vab sai dua, phab ntsa nyias dua, thiab cov yam ntxwv sib txawv ntawm kev sib txuas slag. Kev siv cov lauj kaub BOF hauv EAF ua rau tawg ua ntej lub sijhawm; kev siv cov lauj kaub EAF hauv BOF yuav ua rau lawv kub dhau. Ib txwm siv cov lauj kaub tshwj xeeb.
Q: Koj puas muaj kev pab nyiaj txiag lossis kev pauv pauv lauj kaub?
A: Yog - peb muaj lub lauj kaub slag ua tus qauv kev pabcuam: koj them rau ib tuj ntawm cov hlau tsim tawm, thiab peb muaj thiab tswj hwm cov lauj kaub. Kev cog lus tsawg kawg yog 5 xyoos. Nug kom paub meej ntxiv.
Q: Lub neej ua haujlwm ntawm cov txheej txheem tiv thaiv lo yog dab tsi?
A: Raws li kev ua haujlwm EAF ib txwm muaj (cov slag yooj yim, 15 lub voj voog/hnub), lub txheej txheej kav ntev li 9-12 lub hlis. Kev rov txheej txheej tuaj yeem ua tiav hauv koj lub Hoobkas los ntawm peb cov kws tshaj lij (lossis peb muab cov khoom siv txheej txheej). Tus nqi hloov txheej txheej yog ~ 15% ntawm tus nqi lauj kaub tshiab.
Q: Koj yuav ua li cas thiaj hloov tau qhov chaw thaum muaj xwm txheej ceev yog tias lub lauj kaub tsis ua haujlwm tam sim ntawd?
A: Peb khaws cov khoom me me (2-4 lub lauj kaub) ntawm cov EAF loj hauv peb lub tsev rau khoom. Rau cov neeg siv khoom uas muaj daim ntawv cog lus pabcuam, peb xa khoom los ntawm huab cua hauv 72 teev.
Q: Koj puas tuaj yeem ntxiv cov sensors kub rau hauv lub lauj kaub?
A: Yog - peb tuaj yeem teeb tsa cov hnab tshos thermocouple (txog li 4 qhov chaw) nrog Inconel sheathing. Cov sensors tuaj yeem txuas nrog lub monitor portable lossis koom ua ke nrog koj lub Hoobkas DCS.
Q: Qhov yuav tsum tau ua kom tiav qhov chaw rau EAF slag adhesion yog dab tsi?
A: Lub tais sab hauv yuav tsum tau ua kom Ra ≤ 6.3 μm. Cov nplaim As-cast txhawb kev nplaum. Peb qhov kev tsim ob chav-slope ua ke nrog kev ua haujlwm zoo txo kev nplaum ntau heev.
Q: Kuv yuav ua li cas ntxuav lub lauj kaub slag yog tias slag khov sab hauv?
A: Tsis txhob siv lub tshuab ntaus ncaj qha rau ntawm phab ntsa lauj kaub - qhov ntawd ua rau tawg. Hloov chaw, siv cov pa oxygen lancing los txiav ib txoj kab, tom qab ntawd ua kom lub lauj kaub sov sib npaug. Peb cov txheej tiv thaiv kev nplaum txo cov xwm txheej khov.
Npaj txhij los txhim kho koj txoj kev tswj hwm EAF Slag?
Hu rau Womic Steel rau ib qhokev ntsuam xyuas kev qaug zog ntawm lub cev dawbntawm koj cov slag pots tam sim no - peb yuav pom zoo kom hloov pauv kev tsim qauv thiab kwv yees qhov ntev ntawm kev pabcuam.
Lub Vas Sab: www.womicsteel.com
Email: sales@womicsteel.com | eaf@womicsteel.com
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Womic Steel - Tsim los rau lub suab nrov ntawm lub tshuab hluav taws xob arc steelmaking.








