1. Txheej txheem cej luam ntawm cov khoom - Bimetal Metallurgical Clad Pipe yog dab tsi?
Bimetal metallurgical clad yeeb nkab (tseem hu ua CRA clad yeeb nkab, corrosion resistant alloy metallurgically bonded yeeb nkab) yog ib qho kev ua tau zoo composite raj tsim los ntawm cov txheej txheem siab heev metallurgical bonding uas txuas mus tas li ib qho corrosion resistant alloy (CRA) sab hauv txheej rau ib qho siab zog carbon steel lossis qis alloy steel txheej sab nraud ntawm qib atomic. Cov qauv ib txwm muaj yog "CRA sab hauv cladding + high-strength steel sab nraud backing".
Qhov kev tsim "kev tiv taus xeb sab hauv + lub zog sab nraud" no daws qhov teeb meem tseem ceeb ntawm kev tsim kho: yuav ua li cas thiaj thauj tau cov kua dej hnyav (H₂S siab, CO₂ siab, chlorides siab) nyob rau hauv qhov siab thiab dej tob yam tsis siv cov kav dej kim kim.
Cov thev naus laus zis no tau pib ua thawj coj hauv Suav teb xyoo 2004 los ntawm kev koom tes ntawm Xinxing Ductile Iron Pipe, Panzhihua Steel thiab University of Science and Technology Beijing, nrog rau kev tshawb pom tom qab los ntawm CNPC BSS, Ansteel Group, thiab Baoshi Pipe Industry. Cov kev txhim kho no ua rau muaj kev tsim cov kav dej sib txuas ua ke rau cov roj thiab roj av tob, cov chaw roj av qaub, kev xa hydrogen, thiab cov haujlwm CCUS.
Womic Steel, tsim los ntawm cov thev naus laus zis yeeb nkab clad uas tau lees paub thoob ntiaj teb no, sib xyaw ua ke cov tshuab nqus tsev kub dov, centrifugal casting + hot extrusion, thiab cov txheej txheem vuam siab heev uas tswj cov hlau sib txawv ntawm cov hlau nickel thiab cov yeeb nkab hlau. Peb muab cov yeeb nkab clad los ntawm 60mm txog 1800mm OD nrog cov qauv phab ntsa tuab uas yoog tau, nruj me ntsis ua raws li cov qauv thoob ntiaj teb uas xav tau tshaj plaws.
Cov Qauv Khoom - Cov Hlau Tom Qab & CRA Cladding
| Cheebtsam | Piv txwv cov khoom siv | Kev Ua Haujlwm |
| Hlau thaub qab (Txheej sab nraud) | API 5L X52/X60/X65/X70/X80; X65MS kev pabcuam qaub; A106 Gr.B; A333 Gr.6; A335 P5 / P11 / P22 | Muab lub zog kho tshuab, kev tswj siab, kev tawv, kev vuam |
| CRA Cladding (Txheej sab hauv) | 316L, 904L, 2205, 2507, Inconel 625, Incoloy 825, Hastelloy C 276, Super 13Cr | Muab kev tiv thaiv xeb tiv thaiv H₂S, CO₂, chlorides, organic acids |
Piv txwv li qhov ntev rau kev siv dej tob:OD 610mm (24 "), phab ntsa hlau thaub qab tuab 16.9mm (X65MS qib kev pabcuam qaub), CRA cladding tuab 2.0mm (Inconel 625). Phab ntsa tuab tshaj plaws tuaj yeem ncav cuag 38mm, qhov ntsuas siab txog li 38.8 MPa, qhov kub thiab txias txog li 120 ° C.
2. Vim li cas ho xaiv Womic Steel Bimetal Metallurgical Clad Pipe?
| Feature | Kev Zoo Dua Txog Kev Siv Tshuab | Kev Pab Cuam Lag Luam |
| Kev Sib Koom Tes Hlau Tseeb | Lub zog txiav ntawm qhov sib txuas >300MPa (dhau API SPEC 5LD). Tsis muaj kev pheej hmoo ntawm lub liner tawg, blistering lossis delamination. | Tshem tawm qhov kev pheej hmoo ntawm kev puas tsuaj loj heev; haum rau qhov kub thiab txias thiab kev pabcuam siab |
| CRA + Carbon Steel Kev Sib Koom Tes | Tsuas yog sab hauv sab hauv siv cov hlau kim kim xwb; cov hlau thaub qab muab lub peev xwm thauj khoom. | Txo nqi 30-50% piv rau cov yeeb nkab CRA khov kho |
| Tsim rau Kev Pabcuam Zoo Kawg Nkaus | Tag nrho cov ntaub ntawv CRA phim rau H₂S, CO₂, Cl⁻, pH, kub thiab siab. | Kev ua tau zoo hauv cov roj qaub, dej tob, thiab kev pabcuam hydrogen |
| Cov Kev Tsim Khoom Uas Tau Pom Zoo | Lub tshuab nqus tsev kub dov sib txuas / centrifugal casting + kub extrusion / tawg cladding + txias tiav. | Zoo sib xws, muaj peev xwm loj, tsim tau ntau yam |
| Kev Npaj Qhov Kawg Weld | Hoobkas CRA strip cladding (buttering) ntawm cov yeeb nkab bevels; machined hloov pauv. | Kev vuam yooj yim dua, khaws cov kev tiv thaiv corrosion hauv girth welds |
| Kev taug qab tag nrho & Daim ntawv pov thawj thoob ntiaj teb | Daim ntawv pov thawj EN 10204 3.1/3.2. Muaj kev tshuaj xyuas los ntawm lwm tus neeg (DNV, BV, SGS, TÜV, ABS, LR). | Tau txais los ntawm cov EPCs loj, NOCs, thiab cov neeg ua haujlwm hauv hiav txwv |
3. Cov Lus Qhia Txog Kev Siv Tshuab & Phau Ntawv Qhia Xaiv Khoom Siv
3.1 CRA Cladding Cov Khoom Siv Xaiv Los Ntawm Ib puag ncig
| Ib puag ncig kev pabcuam | Cov CRA Cladding uas pom zoo | Piv txwv ntawm daim ntawv thov |
| CO₂ tseem ceeb, chlorides tsawg | 316L stainless hlau | Cov kav dej roj hauv hiav txwv, kev pabcuam zoo |
| CO₂ + cov chlorides nruab nrab | 2205/2507 ob chav stainless hlau | Kev txhaj tshuaj dej hiav txwv, cov kav dej sab saud |
| H₂S + CO₂ + Cl⁻ (kev pabcuam qaub) | Inconel 625, Incoloy 825, Alloy 028 | Cov chaw roj av uas muaj sulfur ntau, cov qhov roj acidic |
| Dej tob, H₂S siab, siab siab | Inconel 625 / Alloy 825 clad | Cov kab dej ntws hauv qab dej hiav txwv, cov kav dej nce, cov haujlwm dej tob |
| Kev xa mus rau hydrogen / CCUS | 316L, duplex, lossis nickel alloys | Cov kav dej hydrogen, cov kab txhaj tshuaj CO₂ |
3.2 Cov Kev Xaiv Hlau Tom Qab
| Cov Khoom Siv Txheem | Qib Ib Txwm | Cov Xwm Txheej Tsim Nyog |
| API 5L PSL1/PSL2 | X52, X60, X65, X70, X80 | Kev kis roj thiab roj siab |
| API 5L kev pabcuam qaub | X65MS, X52NS | Kev pabcuam H₂S ntub (roj qaub) |
| ASTM A106 | Qib B, Qib C | Kev pabcuam kub siab, kev pabcuam roj av |
| ASTM A333 | Qib 6 | Kub qis (-45°C) |
| ASTM A335 | P11, P22 | Cov pa kub siab, petrochemical |
| DNV cov qib hauv hiav txwv | DNV450, DNV500 | Cov kav dej hauv qab dej hiav txwv, cov kav dej tob |
3.3 Cov Qauv thiab Daim Ntawv Pov Thawj Siv Tau
●Cov qauv tseem ceeb:API SPEC 5LD (thoob ntiaj teb), SY/T 6623 (Tuam Tshoj), GB/T 37701, Plhaub DEP 31.40.20.32
● Kev ua raws li cov khoom siv thiab kev xeb:NACE MR0175 / ISO 15156 rau kev pabcuam H₂S
●Offshore / kev faib tawm:DNV, ABS, LR, CCS (Lub Koom Haum Kev Faib Tawm Tuam Tshoj)
● Cov ntaub ntawv pov thawj zoo:EN 10204 Hom 3.1 (tus qauv) lossis 3.2 (tus neeg thib peb tau txheeb xyuas)
4. Cov Txheej Txheem Tsim Khoom - Cov Yeeb Nkab Uas Muaj Hlau Sib Txuas
Womic Steel siv cov kev tsim cov yeeb nkab clad hauv ntiaj teb kom ntseeg tau tias muaj kev sib txuas ntawm cov hlau thiab qhov ntev.
Cov Txheej Txheem (Kev Sib Txuas Kub Kub + Kev Ua Tiav Txias):
1. Kev npaj cov slab sib xyaw- Ntxuav thiab nqus tsev CRA phaj + hlau phaj thaub qab kom tshem tawm cov pa oxygen; kub dov ntawm qhov siab txo qis tsim cov hlau sib txuas nrog cov txheej interdiffusion.
2. Kub dov / extrusion rau yeeb nkab daim ntawv- Cov pob zeb sib xyaw ua ke yog dov rau hauv ib lub phaj ces tsim thiab welded (LSAW clad yeeb nkab) lossis extruded rau hauv seamless clad yeeb nkab siv centrifugal casting + extrusion txheej txheem.
3. Kev kos duab txias / dov txias- Txo qhov loj thiab phab ntsa kom tsawg dua, txhim kho qhov tiav ntawm qhov chaw thiab qhov tseeb ntawm qhov ntev thaum tswj kev sib txuas.
4. Kev kho cua sov- Normalizing, normalizing + tempering, lossis quenching + tempering (Q&T) kom ua tiav cov khoom siv kho tshuab thiab kev txo kev ntxhov siab.
5. Kev tshuaj xyuas NDT- 100% kev kuaj ultrasonic rau kev sib txuas lus zoo thiab cov teeb meem laminar; eddy tam sim no thiab kev kuaj radiographic raws li qhov xav tau.
6. Xaus tiav & CRA buttering- Cov bevels kawg vuam tau npaj; cov hlau nplaum tiv taus corrosion yog siv rau ntawm lub ntsej muag bevel kom tiv thaiv kev dilution ntawm CRA thaum lub sijhawm vuam teb.
7. Kev tshuaj xyuas zaum kawg & cov ntaub ntawv pov thawj- Kev kuaj xyuas qhov ntev, kev tshuaj xyuas pom, kev ntsuas qhov nyuaj, thiab kev ntim khoom raws li cov qauv xa tawm
5. Cov Txiaj Ntsig Tseem Ceeb - Kev Txawj Ntse & Kev Lag Luam
●Kev daws teeb meem ntawm cov kav dej xeb- Txhim kho kev ntseeg tau zoo heev hauv H₂S, CO₂, Cl⁻, thiab cov chaw acidic; tiv thaiv kev xau xeb thiab kev ua tsis tiav ua ntej lub sijhawm.
● Tus nqi qis dua rau lub neej voj voog- Txog li 30-50% cov nqi khoom siv txuag piv rau cov hlau nickel lossis cov yeeb nkab hlau siab.
● Txo cov pa roj carbon dioxide thiab kev siv hlau alloy- Zoo tagnrho rau kev siv hydrogen thiab CCS cov haujlwm uas siv cov khoom siv ruaj khov.
● Ntau qhov loj me thiab muaj khoom siv ruaj khov- OD txij li 60mm txog 1800mm; phab ntsa tuab thiab ntev tuaj yeem hloov kho rau cov kab ntev thiab kev teeb tsa reel-lay hauv dej tob.
● Kev txhawb nqa daim ntawv pov thawj tshwj xeeb rau qhov project- Muab API 5LD, DNV, ABS cov khoom pom zoo, cov ntaub ntawv tsim nyog vuam (WPQR), thiab cov phiaj xwm tshuaj xyuas kev tsim khoom raws li cov neeg siv khoom xav tau.
6. Cov Ntawv Thov Tseem Ceeb - Qhov twg Clad Pipe Excelsors
●Cov kav dej xa tawm roj thiab roj av tob- Cov kab dej hauv qab dej hiav txwv, cov kab nce, thiab cov kab hauv qab uas tuav cov kua dej corrosive, high pressure reservoir.
● Cov txheej txheem sau cov roj av qaub ntawm ntug dej hiav txwv– Cov teb uas muaj H₂S/CO₂ ntau (piv txwv li, Sichuan basin, Middle East) uas xav tau kev tiv thaiv CRA txhim khu kev qha.
● Kev xa mus rau Hydrogen & CCUS- Cov yeeb nkab bimetal clad tau raug xaiv rau cov kav dej hydrogen pilot thiab CO₂-EOR projects (suav nrog CNPC thiab Daqing CCUS) vim yog hydrogen embrittlement tsis kam thiab kev siv nyiaj tsim nyog.
● Cov chaw ua roj thiab cov chaw tsim roj av- Cov chaw kho cov sulfur uas kub heev, hydrotreating, thiab cov kwj deg uas muaj chlorinated.
● Kev tsim hluav taws xob thiab kev khawb av- Cov kav dej tshauv thee, cov kab FGD scrubber, thiab kev thauj mus los ntawm cov tailings uas muaj kev sib txhuam siab.
7. Kev Ntim Khoom & Kev Xa Khoom - Kev Xa Khoom Thoob Ntiaj Teb
7.1 Kev Tiv Thaiv Nto & Qhov Kawg Capping
● Txheej sab nraud: xim dub los yog xim grey epoxy primer (qhov tuab thiab xim ntawm zaj duab xis raws li tus neeg siv khoom qhia).
● Cov kav dej bevels: roj tiv thaiv xeb + lub hau kawg yas/hlau lossis cov nplhaib hlau kom tiv thaiv kev puas tsuaj thiab kev ua qias tuaj.
7.2 Kev Ntim Khoom, Kev Khaws Cia & Kev Tswj Xyuas Dej Ntswg
● Cov kab uas me me: muab cov hlua hlau khi ua ke thiab muab cov ntoo sib cais kom tsis txhob muaj kev sib txhuam ntawm hlau rau hlau.
● Cov kab uas loj: khaws cia rau hauv cov thawv lossis ntawm cov khib tiaj tiaj nrog cov khoom txhawb nqa padded.
● Kev tiv thaiv dej noo: tarpaulin tsis muaj dej + desiccant rau kev thauj khoom hiav txwv ntev.
7.3 Cov Ntaub Ntawv Xa Khoom
● EN 10204 Hom 3.1/3.2 daim ntawv pov thawj zeb (chemistry, tensile, impact, hardness, bond shear strength)
● Cov ntawv qhia txog NDT (UT, MT, PT)
● Daim ntawv qhia txog qhov ntev thiab qhov kawg
● Daim ntawv teev cov khoom ntim nrog cov duab (sab hauv lub thawv/nkoj)
● Cov txheej txheem vuam thiab cov ntaub ntawv tsim nyog (yog xav tau)
● Cov duab qhia txog kev kho cua sov thiab kev taug qab ntau pawg
7.4 Hom Kev Thauj Mus Los
● Ntim rau hauv thawv (20'/40') rau OD txog li ~ 800mm
● Lub khib tiaj tiaj / qhib sab saum toj rau cov kab uas hla loj dua
● Cov khoom thauj loj lossis cov khoom thauj khoom rau cov kav dej phab ntsa hnyav / cov kav dej ntev
8. Cov Ntawv Pov Thawj thiab Cov Ntawv Pov Thawj ntawm Qhov Project
8.1 Cov Haujlwm Sawv Cev
● CNOOC "Deep Sea No.1"– Kev siv thawj zaug ntawm "cov yeeb nkab hlau tsis muaj qhov sib txuas hauv dej tob + cov yeeb nkab bimetal clad hauv dej tob" kev daws teeb meem sib xyaw (kwv yees li 114 km ntawm cov yeeb nkab clad).
●Baoshi Yeeb Nkab Kev Lag Luam / CNPC BSS (Qinhuangdao)– Ua tiav kev tsim cov yeeb nkab N06625 / X65MS clad (OD 610mm) nrog kev pom zoo tag nrho ntawm lub koom haum kev faib tawm (CCS).
●Ansteel Group- Muab DNV450 cov yeeb nkab uas muaj Inconel 625 sab hauv rau Abu Dhabi qhov project roj av hauv hiav txwv (Hail & Ghasha).
●Tuam Tshoj Aerospace Science & Technology– Yeej qhov kev twv rau CNPC hydrogen kis kab tsav thiab Daqing CCUS-EOR txhaj tshuaj pipeline siv bimetal clad yeeb nkab.
8.2 Cov Ntawv Pov Thawj Muaj / Muaj
●Daim ntawv tso cai khoom API 5LD (muaj thaum thov)
●ISO 9001: 2015, PED 2014/68/EU
●NACE MR0175 / ISO 15156 kev ua raws li
●Kev faib tawm ntawm cov neeg ua tim khawv thib peb: DNV, ABS, LR, BV, CCS, SGS, TÜV
9. Cov Lus Nug Feem Ntau (FAQ)
Q1: Qhov txawv tseem ceeb ntawm cov yeeb nkab hlau thiab cov yeeb nkab uas muaj kab sib dhos yog dab tsi?
A: Cov yeeb nkab uas muaj txheej txheem siv tshuab ua rau lub liner haum rau kev tuav - nyob rau hauv kev hloov pauv thermal thiab kev nias siab, lub liner tuaj yeem ntswj, tawg lossis sib cais. Cov yeeb nkab uas sib txuas ua ke ua ib txheej interdiffusion ntawm qhov sib tshuam (shear strength >300 MPa). Tsis muaj kev pheej hmoo ntawm lub liner delamination, ua rau nws yuav tsum tau ua haujlwm hauv dej tob, hydrogen thiab kev pabcuam cyclic kub siab.
Q2: Puas yog Womic Steel pom zoo kom siv CRA cladding tshwj xeeb rau kuv qhov kev pabcuam corrosive?
A: Yog. Peb pab neeg engineering soj ntsuam koj cov kua dej sib xyaw (H₂S, CO₂, Cl⁻, pH, organic acids), qhov kub thiab txias ua haujlwm - tom qab ntawd pom zoo kom siv CRA pheej yig tshaj plaws los ntawm 316L → duplex → nickel alloys. Rau cov haujlwm hydrogen peb ntxiv cov tshuaj hydrogen embrittlement ntxiv.
Q3: Lub sijhawm xa khoom rau API 5LD daim ntawv pov thawj clad yeeb nkab yog dab tsi?
A: Rau daim ntawv pov thawj thawj zaug thiab kev sim ua ntau yam li 6-8 lub hlis (suav nrog kev pom zoo hom thiab kev sim ua tim khawv). Rau cov lus txib rov ua dua: 60 120 hnub nyob ntawm OD, CRA cov khoom siv thiab cov kev cai tshuaj xyuas thib peb.
Q4: Womic Steel ua li cas thiaj li ua kom cov hlau tsis xeb ntawm qhov sib txuas ntawm cov pob qij txha?
A: Peb siv lub Hoobkas CRA strip cladding (buttering) rau ob lub yeeb nkab bevels ntxiv rau kev hloov pauv machined. Qhov no tiv thaiv kev dilution ntawm CRA los ntawm cov hlau thaub qab thaum lub sijhawm vuam teb. Cov txheej txheem vuam rau cov pob qij txha girth yog tsim nyog nrog Alloy 625/825 filler hlau kom tswj tau kev ua haujlwm corrosion sib npaug rau lub cev yeeb nkab.
Q5: Cov yeeb nkab bimetal clad txuag tau npaum li cas piv rau cov yeeb nkab CRA khoom?
A: Raws li cov ntaub ntawv tshawb fawb, cov yeeb nkab uas tsim los ntawm cov hlau uas tau sib txuas zoo txuag tau 30-50% ntawm tag nrho cov nqi khoom siv piv rau cov yeeb nkab nickel alloy lossis cov yeeb nkab high-alloy uas muaj tib qib siab. Kev txuag tau nce ntxiv raws li txoj kab uas hla thiab phab ntsa tuab nce ntxiv.
Q6: Cov yeeb nkab clad puas haum rau kev pabcuam qaub (H₂S) thiab tau pom zoo rau NACE?
A: Yog. Lub CRA cladding (piv txwv li 625, 825, 2205, 316L) ua ke nrog ib tug tsim nyog backing steel (piv txwv li X65MS, X52NS) yuav muab tag nrho raws li NACE MR0175 / ISO 15156 thiab API 5L Annex H. Hardness, SSC thiab HIC kev xeem yuav ua tau thiab sau tseg.
10. Thov Ib Daim Ntawv Qhia Txog Tus Nqi
Womic Steel muab cov kev daws teeb meem bimetal metallurgical clad yeeb nkab uas ua raws li koj xav tau - siv lub zog ntawm cov hlau carbon thiab kev tiv thaiv corrosion ntawm CRA. Peb pabcuam cov roj thiab roj av tob, cov teb av qaub ntawm ntug dej hiav txwv, cov kav dej hydrogen thiab cov ntawv thov CCUS EOR thoob ntiaj teb.
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Womic Steel - Koj tus khub txhim khu kev qha rau cov thev naus laus zis yeeb nkab sib txuas ua ke, txhawb nqa cov haujlwm hloov pauv hluav taws xob tseem ceeb nrog cov yeeb nkab sib xyaw ua ke ruaj khov thiab pheej yig.










